Optiburner - Optiburner Boiler Optimiser - Dynamic Burner Management Unit

Discover the Optiburner advantage

Optiburner’s Dynamic Burner Management Unit (DBMU) is more than just a boiler optimiser—it’s a transformative solution that redefines energy efficiency, cost savings, and environmental responsibility. Explore why Optiburner is the intelligent choice for industries seeking to maximise boiler performance and achieve long-term benefits.

Cutting-edge commercial boiler optimisation technology

Optiburner's Dynamic Burner Management Unit (DBMU) is a groundbreaking solution for industrial heating efficiency. Our patented, BRE-certified technology seamlessly integrates with your existing boiler system, regardless of brand or model, optimising its firing pattern without affecting core functionality or heating levels.

Unlike traditional Building Management Systems (BMS) that simply control when a boiler turns on and off, the DBMU alters the boiler's firing pattern itself. This unique capability allows Optiburner to deliver significant energy savings that BMS engineers often claim are impossible, consistently outperforming BMS-only setups.

The science behind Optiburner's superior performance

Intelligent cycle management is at the heart of Optiburner's efficiency. The DBMU significantly reduces needless boiler cycling, a common source of energy waste in industrial heating systems. By extending cooling cycles and optimising burn times, our system typically reduces boiler firings by 50-100 times in 24 hours.

This intelligent control ensures your boiler operates at peak efficiency for extended periods, maintaining consistent heating levels throughout your facility. The result is up to 30% energy savings without compromising comfort or performance. These savings are continuously monitored and verified via our Savings Report feature.

Optiburner delivers immediate and long-lasting benefits

Implementing Optiburner is a hassle-free process designed to deliver immediate results. Installation takes just about an hour, and no modifications to your existing boiler are required. The DBMU starts delivering savings from day one, with payback periods averaging 3-18 months, ensuring a swift return on investment.

The benefits extend far beyond immediate energy savings. By reducing wear & tear on your boiler, Optiburner can extend the lifespan of your entire heating system. With a 5-year warranty and proven effective across diverse commercial premises for over a decade, it offers long-term efficiency and sustainability.

"Optiburner reduced our heating expenses by almost 30% while maintaining comfort. The fast installation and immediate cost savings have made it an essential part of our energy efficiency plan."

John Smith

Facilities Manager

Engineering excellence in boiler optimisation

Optiburner's innovative solution combines patented technology, intelligent algorithms, and robust engineering to deliver unparalleled boiler efficiency. Discover how Optiburner DBMU can transform your commercial heating system, offering significant energy savings, reduced carbon emissions, and enhanced operational longevity.

Significant fuel savings

Optiburner's DBMU typically delivers fuel savings of 15-30%. This substantial reduction is achieved through intelligent management of the boiler's firing pattern. By optimising cooling cycles and burn times, the system significantly reduces overall fuel consumption without compromising heating performance, translating to considerable cost savings for businesses across various industries.

Quick payback and ROI

Optiburner's DBMU offers a swift return on investment, with typical payback periods ranging from 3 to 18 months. The exact timeframe depends on fuel consumption levels, with high-demand scenarios often seeing even quicker returns. This rapid ROI makes the DBMU a financially sound decision for businesses looking to optimise their heating costs.

Proven dry cycling reduction

Optiburner's DBMU effectively combats dry cycling, a major source of energy waste. It intelligently manages cooling and burning phases, reducing firings from 8 to 5 in a 4-hour period while extending individual burn times from 10 to 12.5 minutes. This results in a 21% reduction in overall burn time, significantly enhancing fuel efficiency and boiler performance.

Supercharged BMS

Optiburner's DBMU works in harmony with existing Building Management Systems (BMS). While a BMS controls when a boiler turns on and off, the DBMU optimises the firing pattern itself - a capability beyond traditional BMS functionality. This complementary approach enhances overall system performance without interfering with existing BMS operations.

Extended heating system life

By reducing the number of boiler firings by 50-100 times in a 24-hour period, Optiburner's DBMU significantly decreases wear and tear on the heating system and associated components like pumps. This intelligent management extends the operational lifespan of the entire heating infrastructure, potentially delaying the need for costly replacements.

Fast installation

Optiburner's DBMU installation is quick and non-disruptive, typically completed within an hour. The system seamlessly integrates with existing boiler setups without requiring modifications, ensuring minimal downtime. This efficient process preserves current warranties and doesn't impact the boiler's normal operation. Even during the brief 10-15 minute electrical connection phase, heat loss is negligible.

Low maintenance

Optiburner's DBMU requires minimal maintenance due to its solid-state electronic design. This ensures long-term stability and performance. Optiburner provides comprehensive UK-based support, offering expert assistance for any queries. We also offer optional maintenance packages for complete peace of mind, ensuring your system continues to operate at peak efficiency year after year.

Carbon reduction

By optimising boiler efficiency, Optiburner's DBMU significantly reduces carbon emissions. This makes it an essential tool for businesses aiming to improve their Display Energy Certificates, meet CO2 reduction targets, or comply with Carbon Reduction Commitment regulations. The system's ability to cut fuel consumption directly translates to a lower carbon footprint.

Firing pattern optimisation

Optiburner's patented technology optimises boiler firing patterns by extending the cooling cycle by 90%. This allows the boiler temperature to drop by about 3°C, resulting in slightly longer but fewer burn periods. The system increases individual cycle length from 200 to 320 seconds, reducing the number of cycles and improving efficiency without affecting heat output.

No change to heating levels

Despite significant efficiency improvements, Optiburner's DBMU maintains consistent heating levels. The system ensures that energy-saving measures do not compromise thermal comfort or system performance. The DBMU delivers optimal efficiency without sacrificing functionality or user comfort by optimising the firing pattern rather than reducing heat output.

Temperature management

During commissioning or when the system drops below 30°C, the DBMU allows two full boiler cycles to reach desired temperature. It then records the minimum temperature as the default setting. Subsequently, it monitors flow temperature every 4 seconds, firing the boiler immediately if demand increases or water temperature decreases, ensuring optimal comfort.

Applicable across industries

Optiburner's DBMU is designed to work effectively across a wide range of commercial and industrial settings. It's suitable for various sectors including education, healthcare, hospitality, sports and leisure centers (especially those with swimming pools), and any industries that use significant amounts of gas for heating, demonstrating its versatility and broad applicability.

Real-time performance tracking

BRE-accredited

Optiburner's DBMU is the only boiler optimiser certified by the Building Research Establishment (BRE), holding certificate number CFP348. This prestigious accreditation provides independent validation of the system's performance and effectiveness. It offers customers unparalleled confidence in the DBMU's capabilities and the savings it can deliver.

Optimise your boiler with Industry 4.0

Embrace the future of boiler management with Optiburner’s Industry 4.0-ready technology. Our DBMU combines intelligent controls and data analysis to enhance heating efficiency without compromising the building’s internal temperature.

From significant fuel savings and guaranteed paybacks to cuts to real-time performance tracking, discover how Optiburner leverages digital, data-driven insights to maximise efficiency and sustainability across every aspect of your operations.

Book a free consultation

Patented cyclical optimisation technology

Optiburner's DBMU leverages a patented cyclical optimisation technique to enhance boiler efficiency. Extending the boiler's cooling cycle by 90% allows the system's temperature to drop by approximately three °C before initiating the next burn. This extension increases the burn period from 200 to 320 seconds per cycle, effectively reducing the frequency of firing cycles. The result is a more efficient operation that maintains consistent heat output while minimising energy waste.

Advanced dry cycling mitigation

Dry cycling, a common cause of energy inefficiency, occurs when boilers fire without a genuine demand for heat. Optiburner's DBMU addresses this issue through intelligent phase management, reducing unnecessary firings. By cutting the number of firing cycles from 8 to 5 within 4 hours and extending each burn from 10 to 12.5 minutes, the system reduces total burn time by 21%. This targeted approach significantly boosts fuel efficiency and optimises energy use.

Precision temperature control mechanism

Optiburner delivers precise temperature control to maintain consistent heating without sacrificing efficiency. During commissioning or when temperatures fall below 30°C, the system allows the boiler to complete two full cycles, establishing a minimum temperature baseline. It then continuously monitors flow temperature every 4 seconds, triggering the boiler when necessary to maintain optimal comfort. This ensures reliable performance while maximising energy savings.

Dynamic performance analytics

The DBMU incorporates dynamic performance analytics to assess and optimise boiler efficiency continuously. Every 50 cycles, it measures and compares burner operation with and without optimisation, storing the data for analysis. This information is presented in a downloadable Savings Report, providing transparent proof of reduced firing times and energy consumption. The system's adaptive response to varying loads ensures sustained savings and optimal performance.

Tailored efficiency for every industry

Optiburner is designed to meet the unique energy demands of industries that rely heavily on heating. Whether you’re in education, healthcare, hospitality, or any sector with significant gas consumption, our technology offers a proven solution to reduce fuel costs and lower carbon emissions.

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Recent case studies

See all

£31,110

Annualised energy savings

Ramada Hotel Coventry

Ramada Coventry significantly reduced operational costs and improved energy efficiency by implementing Optiburner technology. This strategic investment delivered quick returns, demonstrating the effectiveness of these advanced energy-saving solutions in enhancing sustainability across the hotel’s operations.

15.3%

Average gas savings

Whitehall Independent School & Nursery

Whitehall School adopted Optiburner technology to optimise its heating system, achieving significant energy savings and cost reductions. Supported by East Sussex County Council, this initiative demonstrates the effectiveness of advanced energy management solutions in educational environments.

8.9%

Heating savings

Thorngate Churcher Trust Care Home

Thorngate Care Home improved its energy efficiency by implementing Optiburner technology, leading to a significant reduction in gas consumption. This case study showcases how targeted energy solutions can deliver measurable savings and sustainability benefits within residential care settings.

Simple process, great results

We help you on every step of the journey

Free consultation

Contact us for a no-obligation consultation. Our energy efficiency specialist will explain how the Optiburner boiler optimiser works and create a customised optimisation plan tailored to your business. This plan ensures a strong ROI, maximises energy savings, and reduces carbon emissions. We also offer full maintenance of the boiler optimiser as part of the package, giving you complete peace of mind.

Site visit and assessment

During the site visit, our BRE-certified engineers will comprehensively assess the compatibility of your boiler and heating systems. This thorough process is crucial to designing the optimal boiler optimisation setup, maximising energy savings, reducing fuel consumption, and guaranteeing payback within two years. We will then schedule an installation date that works best for your business.

Installation and configuration

Our BRE-certified engineers will install the Optiburner units in your boiler room and ensure everything complies with current health and safety regulations. The DBMU software will be updated and fine-tuned for your boiler type to ensure maximum performance and energy savings. The installation process is quick, minimally disruptive, and guarantees the safety and efficiency of your operations.

Post-installation support and training

After installation and testing, our engineers will recommend supply and fit options, including retrofit installation and valve insulation. You will receive quick training on operating the Optiburner units and using the remote download feature to monitor and report energy savings easily. Expect to save 15% or more on energy bills over a year, with results in the downloadable Savings Report directly from the DBMU unit.

Fuel savings calculator

Optiburner insights: What you need to know

We've compiled answers to common questions to help you better understand our innovative technology. From installation details to performance metrics, find the information you need to make an informed decision about optimising your heating system.

What makes Optiburner unique?

Optiburner’s boiler optimiser is a cutting-edge technology that stands out due to its patented design and prestigious Building Research Establishment (BRE) certification. The Optiburner optimiser improves boiler firing patterns by extending cooling curves, significantly reducing dry cycling and fuel consumption. The BRE certification (No. CFP348) validates our product’s performance, setting it apart in the market.

How does the Optiburner save fuel?

Optiburner capitalises on the fact that boilers are typically designed for extreme conditions (–6°C), while average winter temperatures are much milder (8–10°C). By extending boiler cycles and reducing burn time percentages, the Optiburner boiler optimiser uses the existing hot water in commercial systems to maintain temperatures more efficiently. This enables the boiler to operate at peak efficiency for longer periods.

What fuel savings can I expect with the Optiburner?

Based on BRE performance data, you can expect savings of 15% or more over a full year. The BRE certified a 16% saving on an average 10°C winter day. While actual savings may vary depending on weather conditions, many of our clients report reductions of between 15% and 30% in their heating fuel costs.

How quickly will the Optiburner pay for itself?

On average, the Optiburner boiler optimiser pays for itself within 3 to 18 months, depending on your fuel consumption. The payback period can be even shorter in high-demand scenarios, making it a smart investment for energy-conscious businesses.

Will the Optiburner work with my existing Building Management System?

Yes, the Optiburner boiler optimiser integrates seamlessly with existing BMS setups. It works as an extension of your BMS by receiving the boiler-enabling signal and applying its own control logic. This ensures optimised performance without disrupting your current system.

How does the Optiburner work with modulating boilers?

While modulating boilers are designed for efficiency, they still consume the most gas when operating at high fire. The Optiburner boiler optimiser further refines the firing pattern, delivering additional performance improvements and fuel savings—even with advanced systems.

How does the Optiburner maintain consistent heating and hot water temperatures?

The Optiburner boiler optimiser uses intelligent algorithms to maintain consistent temperatures across your system. During commissioning or after a significant temperature drop, it allows full boiler cycles to reach the target temperature. It then monitors flow temperature every 4 seconds and fires the boiler immediately if demand increases or water temperature falls below the set point.

Will installing the Optiburner affect my boiler's warranty?

No, it doesn't require any modifications to your boiler, so it won't affect your existing warranty.

Does the Optiburner require regular servicing?

The Optiburner is a solid-state electronic device that doesn't require regular servicing. However, we provide clear instructions for your regular boiler service engineers to ensure they can work around the Optiburner effectively.

How long does the Optiburner installation take?

Installation typically takes about an hour and doesn't significantly disrupt your boiler's regular operation. The electrical connections usually take 10-15 minutes, during which time your boiler will only lose minimal heat.

Can the Optiburner be transferred to new boilers if we upgrade our system?

The Optiburner performs self-checks every 50 cycles, measuring burner on/off times to calculate performance savings. These results are stored and presented in a downloadable Savings Report, providing evidence of fuel consumption reductions and cost savings.

What warranty does the Optiburner come with?

Optiburner provides a five-year warranty on the Optiburner. In the unlikely event of a problem, we will replace the unit.

Boiler efficiency. Redefined.